Telecommut
We’re starting with critical hardware for AI data centers to make them more performant and sustainable. Every Orbital product is invented with our AI platform — uniting AI-automated hardware engineering with AI-designed material science to achieve breakthrough real-world performance.
We have an ambitious mission and need excellent people in all our teams - AI research, operations, advanced materials, mechanical engineering, chemical engineering and manufacturing.
Working at Orbital means working in tightly integrated, vertically integrated teams. We’re looking for people who have a love of physical technology, curiosity in AI and a desire to learn.
Role Overview
In this role, you will be building your ideal team of professionals and establishing the quality department for a new suite of data center related products including a 2 Phase Direct to Chip cooling system utilizing a new novel coolant discovered by Orbitals AI technology, Coolant Distribution Units, Dual Use Chiller and Modular Data Centers.
Initially, this role will start with outsourcing production to contract manufacturing requiring the establishment of new processes and procedures for validating and onboarding suppliers.
In our 2nd phase, we will be establishing our in-house manufacturing capabilities requiring building of teams and processes from the ground up.
You will own product and process quality from concept through field life. Build a scalable QMS, prevent defects at the source, and ensure every unit (and module) ships safe, compliant, and reliable.
Key Responsibilities
Phase 1 — Contract Manufacturer Validation, Onboarding & Quality Management
- Source & qualify CMs and key suppliers: conduct technical/commercial audits (capacity, process capability, ISO 9001/14001, special processes related to quality, EHS)
- APQP at CMs: define CTQs/CTPs, control plans, PFMEA/DFMEA alignment, MSA, submission/approval of vendors; oversee FOK pilot builds.
- Quality agreements & documentation: establish supplier quality agreements, traceability schema (serial/lot genealogy), inspection/test instructions, packaging/labeling/handling standards.
- Performance management: implement supplier scorecards (OTD, PPM, responsiveness, audit scores); run QBRs; drive SCAR/CAPA with effectiveness verification and aging control.
- Field & commissioning interface for CM builds: define FAT/SAT witness criteria, release gates, and containment plans; triage escapes with 8D/A3 and feed lessons into CM control plans.
- Build the QMS: implement ISO 9001 backbone (coordinate with 14001/45001 where relevant); write SOPs/WIs, MRB/CAPA governance, document control, and e-sign workflows.
- Factory quality architecture: stand up in-process, and final test (FAT) for CDUs and modular skids; define station-level CTQs, stop-the-line criteria, etc.
- People & org: hire, train, and coach inspectors, technicians, SQEs/CQEs; set tiered daily management (tier boards, paretos, andons) and a prevention-first culture (poka-yoke, error-proof fixtures).
- Systems integration: integrate Quality with PLM/ERP/MES for single source of truth; enable digital travelers, barcoding/RFID traceability, and automated data capture from test stands.
- Ramp & readiness: plan EVT/DVT/PVT at the plant; qualify production lines/process windows; lock control plans and release criteria before rate increase.
- Compliance & certifications: secure/maintain with the required multi-departmental team members UL/CSA/CE/UKCA, EMC/LVD, UL 508A for panels, pressure equipment (ASME/PED, CRN), refrigerant handling safety, RoHS/REACH documentation.
- Reliability & field quality: track MTBF/FFR, drive failure analysis (5-Whys, fishbone, FTA), manage warranty/RMA and design/process feedback loops.
- Continuous improvement & COPQ reduction: DOE, SPC, yield improvement, and cost-of-quality tracking; implement mistake-proofing and automation.
- Risk management: multi-tier mapping, single-point-of-failure mitigation, dual sourcing/tooling, business continuity playbooks.
- Data & reporting: dashboards for FPY, DPPM, escapes, NCR/CAPA aging, Cp/Cpk; automated alerts for trends and thresholds.
- Commissioning & site quality (modular DCs): align FAT/SAT with L1–L5 commissioning; define install standards (purge/evac/charge, wiring, firmware); train service partners.
- Start-up Mindset: ability to work within the “gray” as a valuable team member to refine, clarify, and continuously improve and automate processes and designs.
- 8–12+ years in complex electro-mechanical/thermal hardware quality; cooling/pressure systems (CDUs, cold plates, manifolds) or similar manufacturing.
- Experience or familiarity with using AI to improve and automate processes
- Mastery of APQP, DFMEA/PFMEA, Control Plans, MSA (GR&R), SPC, 8D/A3, DOE.
- Supplier quality leadership (audits, special-process approval, global containment).
- QMS ownership (ISO 9001) and audit management; rigorous configuration/document control.
- Data fluency (Minitab or equivalent, advanced Excel; BI tools).
- Strong communication, shop-floor presence, and change leadership.
- Competitive salary and pension with company match
- Flexible and generous paid time off
- Excellent health, dental and vision insurance plans
- Equity package - the ability to own part of Orbital Materials as we grow
- Regular company offsites
- The experience of working in a cutting-edge organization dedicated to a better future
